Installing Iron Balusters

This is the only type of installation we recommend for installing wrought iron balusters wood handrails. Remove the rails and carefully set to the side.


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Measuring cutting installing and gluing all 72 wrought iron spindles took me all by myself 6 hours from beginning to end.

Installing iron balusters. By the way if you read any real instructions on how to install iron balusters theyll say that you should use epoxy glue. Drill 14 inch to 12 inch into the tread floor. We found the epoxy glue to be messier and harder to use plus its SCARILY PERMANENT.

Once the staircase was framed Jim added sheetrock to the wall portion installed the handrail and drilled holes for the iron balusters. Wrought iron baluster shoes. Installing Balusters The following steps describe the process.

The top of most balusters have a turned section that allows it to be placed in the handrail without the use of a shoe. So drill a test hole. Iron balusters can be installed into Treads In this application typically there are level shoes on the bottom and angled shoes on top The angled shoes on top are optional depending on the look you desire Iron balusters can be installed onto level surfaces such as balconies.

Then epoxy is applied to the tops and the handrail is lowered down onto them. Using a 58 inch bit drill in the center of existing holes to a maximum depth of 1116 th inches down from floor surface and a minimum depth of 1 and inches up into the rail. Measure and cut your balusters 34 longer than the distance from the bottom of the handrail to the top of the base treadfloor.

Round hole with Epoxy Only This is easily the fastest method. If you are using shoes Add them from step 7 and then insert the iron balusters into the holes. Using newels as guides mark handrail and cut to proper length.

To install new iron balusters in existing holes holes may need to be modified. The end of the baluster is rounded into a dowel. Cut all iron for the Balcony area and install with the Base Shoe.

Use Epoxy with mixing Tip to insert the glue up into the top hole and the bottom including the Base Shoe. Once you use epoxy glue you can NEVER undo this. Iron balusters are installed first with epoxy in the stair tread.

This gives you enough room to slide the baluster up into the rail and then drop it down into the hole. This makes iron baluster installation clean easy and most importantly secure. Using the proper adhesive usually a fast cure epoxy and place a small amount in each of thepreviously drilled holes in the tread or landing tread.

The following instructions are designed to be used for the installation of our Iron Balusters. Step 7 Base Shoes. Before proceeding with the following steps the handrail height should already be determined the baluster locations should already be marked on the handrail treads and balcony and the newel posts should already be installed.

Installing iron balusters on an angle is a little tricky and a bit involved but maybe I can get Jim to explain in another post dedicated specifically to installing balusters on an angle at a later date. Start by glueing the top first for each section of Balusters than move to the bottom. You totally dont need to.

Secure handrail to newel posts. Use your best judgement as you should know the material you are installing into Step 5 Cutting Iron Balusters to Size. But take it from me.

Follow instructions for attaching newels and temporarily install handrail. Using a plum bob line up with the holes in the treads and mark the handrail for. Our balusters have been installed four or five years and all is still well.

Not so tight that it has to be beaten down on top of it but not loose either. You drill a round hole install the iron baluster and leave it as is. Make sure your pattern is correct and everything lines up.

Using a 58 inch bit drill in the center of existing holes to a maximum depth of 1116 th inches down from floor surface and a minimum depth of 1 and inches up into the. We do not recommend this method. There will be exposed gaps around the balusters also meaning this is the most undesirable finished look.

Slide your balusters into place. The baluster should be cut from the bottom. To install new iron balusters in existing holes holes may need to be modified.

Basically you want the size of the hole to allow the iron baluster to fit into it snugly.


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